Yellow HDPE → Natural HDPE
Factory Reset Challenge

Yellow HDPE → Natural HDPE

6.3 ltr Accumulator Fischer Müller Blow Moulding Machine

Factory Reset Challenge

The Process

Large carbon lumps during colour change procedure. Indication of decarbonising requirement

Yellow HDPE Natural HDPE purge process
Yellow HDPE Natural HDPE purge process

Large quantity of small carbon specs and historical colours indicative of decarbonising procedure

Yellow HDPE Natural HDPE purge process

Barrel Blitz Universal highlighted carbon on screw and other high compression areas

Yellow HDPE Natural HDPE purge process
Yellow HDPE Natural HDPE purge process

Poly Clear HMEX clearing out Barrel Blitz Universal. HDPE making good parts

Yellow HDPE Natural HDPE purge process

Results

Normal results:

Shut Down

  • Purge with HDPE

 

Start Up

  • First 2-3 hrs 100% scrap
  • 6 hrs till scrap level acceptable
  • 10% scrap over run

 

Aquapurge results:

Shut Down/ Colour Change

  • 25kg Poly Clear HMEX

 

Start Up

  • 40kg Poly Clear HMEX
  • 25kg Barrel Blitz Universal (yearly)
  • 20kg Poly Clear HMEX
  • 2% rejects on first 500 parts
  • 1% rejects over production run
Yellow HDPE Natural HDPE purge process

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